Six Sigma has become the fastest spreading and most successful approach to Quality across all industries. It is regularly mentioned as a requirement by employers on job advertisements. This 30 credit special purpose award is also mapped to the Six Sigma Black Belt Body of Knowledge (BOK) for the American Society for Quality (ASQ) Black Belt award.
Successful candidates will receive a QQI accredited Level 8 Certificate in Advanced Lean Sigma Quality from ATU Sligo. The ATU Sligo Black Belt course meets the requirements specified in the International ISO 13053-1:2011 Six Sigma standard and also the ASQ (American Society for Quality) Certified Six Sigma Black Belt (CSSBB) body of knowledge. A graduate of this programme will be considered a Black Belt in Six Sigma quality.
Note that candidates who require additional external (ASQ) Black belt certification will have to organise this directly with the external provider. More details will be provided during your course of study at ATU Sligo.
The course duration is 1 year. All of the course modules are taken online with live lectures each week. These lectures are also recorded so you can watch them anytime at your convenience.
The Six Sigma black belt project will be undertaken by the student and should address a substantive issue in the workplace. The project will test the student’s ability to define a real life problem of concern to the organisation, design a strategy for addressing the problem, gather data, formulate and evaluate options and make recommendations. The project must follow the Six Sigma DMAIC methodology.
It is important that the student leads the Black Belt project team and makes a significant contribution to the success of the project. A financial saving must be identified for a Black belt project. The amount of savings will depend on the size of the company, sales revenue, number of employees and opportunities for improvements.
The project aims to provide students with the opportunity to apply and integrate the skills and knowledge they have gained on the modules they studied at ATU Sligo.
These modules are:
-Statistics -Statistical Process Control -Experimental Design -Quality Management
The student should bring the learning from the modules covered in the course to identifying and leading six sigma projects within their organisation. Black Belts are the leaders in creating project teams, training and mentoring these teams and driving a culture of continuous process improvement within their organisation. An ATU Sligo project supervisor/mentor will be assigned to each project. The mentor will act as a guide in agreeing the relevance, and scope of the project and monitor the progress on a regular basis.
Next Level Skillnet funding may be available to successful applicants who fulfil eligibility criteria. Please email Sue Davies in Next Level Skillnet to find out more information: sue@nextlevel.ie
Course Details
Year 1
Semester
Module Details
Credits
Mandatory / Elective
1
Statistics
The student should be able to have a foundation in statistical analysis and be able to manipulate statistical data.
Learning Outcomes
1. Summarise, describe data and identify the position of a data value in a dataset. 2. Determine the probability of an event using probability rules. 3. Calculate the probability for outcomes using discrete and continuous distributions. 4. Calculate confidence intervals for population mean, proportion and variance. 5. Perform hypothesis testing using parametric and nonparametric tests. 6. Make decisions and draw conclusions on the basis of statistical analysis.
05
Mandatory
1
Quality Management
The student should be able to advise a management team on Quality Management.
Learning Outcomes
1. explain Quality Management Frameworks 2. explain approaches to team building and team dynamics 3. manage a quality improvement programme 4. communicate modern trends in Quality Management 5. appreciate the quality culture and dynamics in an organisation
05
Mandatory
2
Statistical Process Control
Provides the student with a comprehensive understanding and knowledge of the use of statistical methods and techniques for monitoring and controlling processes.
Learning Outcomes
1. Use and apply the basic problem solving techniques of quality to analyse data. 2. Apply qualitative tools for problems solving, prioritising problems and improving processes. 3. Develop, plot and analyse both variable and attribute Shewhart control charts. 4. Construct and use a EWMA chart 5. Apply short run and standardised control charts. 6. Conduct process and gauge capability analysis and develop the capability indices. 7. Conduct acceptance sampling by attribute and by variable data using ANSI/ASQC Z1.4 and ANSI/ASQC Z1.9 respectively. 8. Apply skip-lot, continuous and chain sampling procedures.
05
Mandatory
2
Experimental Design
This module will provide the student with the tools necessary to plan, conduct and analyse experiments. The analytical interpretation of these results will allow the student to optimise products and processes.
Learning Outcomes
1. Calculate correlation coefficient and conduct a test of significance. 2. Solve simple linear regression and curvilinear regression problems and make predictions. 3. Conduct one way and two-way ANOVA including the analysis of residuals. 4. Conduct and factorial experiments and analyse the resulting data. 5. Apply Taguchi methods involving calculation of loss function and signal-to-noise ratios. 6. Describe when and how to apply the appropriate experimental techniques and models 7. Use a statistical package to analyse and interpret experimental data.
05
Mandatory
Year
Project Six Sigma Black Belt
The project aims to provide students with the opportunity to apply and integrate the skills and knowledge they have gained on the Quality modules they are studying. These modules are Statistics, SPC, Experimental Design and Quality Management.
The student should bring the learning from the modules covered in the course to identifying and leading six sigma projects within their organisation. Black Belts are the leaders in creating project teams, training and mentoring these teams and driving a culture of continuous process improvement within their organisation. A mentor will be assigned to each project.
The mentor will act as a guide in agreeing the relevance, and scope of the project, and monitor the progress on a regular basis. Updates will be sent to the mentor on an agreed basis.
Note: For external *ASQ Six Sigma Black Belt certification, ASQ requires two completed projects with signed affidavits or one completed project with signed affidavit and three years of work experience in one or more areas of the Six Sigma Body of Knowledge.
Learning Outcomes
1. Identify a problem which needs to be addressed of importance to the organisation. 2. Lead the Six Sigma project meeting the goals of Time, Financial Savings and Requirements. 3. Utilise the Six Sigma DMAIC structured approach to manage the project. Apply appropriate Lean and Six sigma statistical tools in reducing process variation, optimising the process and realising financial savings. 4. Prepare a written report which outlines in detail the background to the project, a literature review outlining current knowledge in the project area, the methodology used to address the problem, discussion, conclusions and recommendations. 5. Present project results with Executive Summary, Conclusions and Recommendations and discuss the approach taken and results achieved.
10
Mandatory
Recommended Study Hours per week
Students should expect to attend live online classes 2-3 evenings per week and each class lasts approximately 1-1.5 hours.
Examination and Assessment
Continuous assessment involving assignment and project work will be a part of each module. The taught modules will include a final examination at the end of the semester. The Six Sigma Black Belt project involves 100% continuous assessment. Note: Where assessment on the programme involves examinations, these are held on campus or at another exam venue in the Republic of Ireland. There are typically two exam periods: January and May. Times scheduled for examinations (face to face / online exams ) are in GMT. Students who are resident overseas and those with extenuating circumstances may apply to take examinations online with an external online invigilation service (online proctored exams), where this is available. Places are limited for this service.
On-Campus Attendance Requirement
No attendance required. Check programme Examination and Assessment requirements, as they may involve examinations to be taken on campus.
Progression
Graduates who complete this course will have studied the ASQ and the Quality America Black Belt Body of Knowledge material and may sit the externally accredited ASQ and/or Quality America Six Sigma Black Belt examinations.
Note: For external ASQ Six Sigma Black Belt certification, ASQ requires two completed projects with signed affidavits or one completed project with signed affidavit and three years of work experience in one or more areas of the Six Sigma Body of Knowledge. If the student wishes to gain an additional ASQ certification, then this will have to be organised separately by the student.
The four taught modules, on the Black Belt programme, are already on the existing Level 8 BSc (Hons.) in Quality Management & Technology degree. Eligible candidates, who already possess a full level 7 award, may decide to continue and complete the remaining credits for the BSc (Hons) Quality degree programme.
Note: Only students who meet the normal entry requirements for the Level 8 degree programme will be allowed progress to the ATU Sligo full BSc (Hons) Quality Level 8 qualification.
Applicants must possess a Six Sigma Green Belt or equivalent qualification. Applicants must also be in a position to carry out a Six Sigma Black Belt project with an employer. Applicants must have three years experience in a manufacturing or service environment.
Six Sigma Black Belts are in demand by employers for roles such as:
Operational Excellence Specialist
Process Excellence Specialist
Continuous Improvement Manager
Process Improvement Engineer
Operations /Manufacturing Managers
Quality Directors
Lean Six Sigma Specialist
Senior Quality Engineers
Director Business Process Excellence
Further Information
Who Should Apply?
This programme is suitable for holders of a Lean/Six Sigma Green Belt qualification who wish to extend their expertise and knowledge to a Black Belt level.