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Automation and Digital Manufacturing
Higher Diploma in Engineering
Course Details
Course Code | GA_EADMG_L08 |
---|---|
Level | 8 |
Duration | 1 year |
Credits | 60 |
Method of Delivery | Blended |
Campus Locations | Galway City – Dublin Road |
Mode of Delivery | Part Time |
Course Overview
This is an innovative programme that has been designed in close consultation with manufacturing industry in the western region who have identified a requirement to up-skill their employees. The programme offers a conversion route for Manufacturing Engineers (or cognate) who wish to re-direct their career towards Automation and Digital Manufacturing.
The programme is flexible in nature, offering an opportunity to employees to up-skill while working.
The programme runs over 52 weeks, including two semesters of 13 weeks of tuition and an Industry project. Students attend two evenings of online classes per week as well as up to one day per week (depending on elective choices in our state-of-the-art facilities ( https://youtu.be/9v2iYvZTPow )
They also complete a digital transformation project that benefits their employer.
Why study this course?
Skills in Automation & Digital Manufacturing are the most sought after in the manufacturing industry.
Students get real hands-on experience on software and hardware that they apply and develop in an Industry project
The main regional employers have been involved in the development of this course to guarantee that the skills acquired, and the equipment used are the most relevant to industry.
Course Details
Year 1
Semester | Module Details | Credits | Mandatory / Elective |
---|---|---|---|
1 |
Industrial Control SystemsThis module will introduce students to industrial control systems from sensors to controllers. PLC and PID control will be covered as well as the standards used in automated machine building. Learning Outcomes 1. Discuss the applications of industrial control systems considering capability, cost, efficiency, monitoring and integration with other systems. 2. Investigate control strategies for a particular application. 3. Compare sensor technologies and select the appropriate one for a given application. 4. Set up and program an industrial control system. |
05 | Mandatory |
1 |
Decision Theory and Data VisualisationThe objective of this module is to examine how different decision theories, decision tools and data analytical and data visualisation approaches can improve the performance of employees & organisations, and to decide the types of business problems that these theories, tools and approaches can best address. Learning materials include online videos, forum based discussions and problem based learning. Learning Outcomes 1. Critically evaluate the role of decision theory in enhancing employee and organisational performance as well ascontributingto sustainable development goals 2. Evaluate different decision-making methods, tools, visualisations and interactive dashboards 3. Contrast the different data analytical, data visualisation tools and methods used by organisations 4. Consider risk and uncertainty issues in decision making 5. Critically evaluate different methods for managing risk and uncertainty 6. Appraise how digital transformation can impact decision making and analysis |
05 | Mandatory |
1 |
Industrial RoboticsThis module will provide students with knowledge of robotic automation systems, including the use of vision systems in robotic applications. Students will learn how to integrate components in a robotic cell and program the cell using the teach-pendant. A 3D modelling software will be used for programming, optimisation and virtual commissioning of robotic cells. Finally, the module will cover cost and safety considerations when the automation of a manual operation is proposed. Learning Outcomes 1. Investigate the industrial uses, feasibility and cost-effectiveness of robotic systems. 2. Use a teach-pendant or a 3D model of a robotic cell for programming, optimisation and commissioning. 3. Use vision systems for robotic industrial applications. 4. Investigate and applysafety standards relating to a robotic arm application. |
05 | Elective |
1 |
Machine Vision for IndustryMachine vision is concerned with image-based automatic inspection and analysis of industrial products. The module introduces the fundamental ideas to setup and deploy vision applications for a modern manufacturing environment. This module balances theory with practical applications, using industry standard software and hardware for implementation and deployment. Learning Outcomes 1. Illustrate and discuss the working principles and applications of a vision system in a modern manufacturing environment. 2. Specify and select an industrial vision system for a given application. 3. Apply a range of image processing techniques for inspection and analysis of objects. 4. Develop, implement and optimise the environment setups for an industrial vision system. 5. Assess ethical, business and technical challenges in the deployment of a machine vision system. |
05 | Elective |
1 |
Cloud Infrastructure and Enterprise ServicesUpon completion of the module, the student will understand the transition from a traditional enterprise in-house environment to a Cloud based enterprise environment. This involves an examination of concepts such as virtualization at each layer – compute, storage, network, desktop, and application – along with business continuity in a Cloud environment. The student will understand Cloud computing fundamentals, infrastructure components, service management activities, security concerns, and considerations for Cloud adoption. Current developments with respect to IS technologies and their impact on business models will also be examined; the student will have a knowledge of significant new technology approaches. Learning Outcomes 1. Evaluate the traditional Enterprise Infrastructure. 2. Identify and implement a Virtualized Storage solution. 5. Analyse the key considerations for migration to the Cloud 6. Investigate the emerging technology environment for manufacturing. |
05 | Elective |
1 |
Digital Twin TechnologyThis module introduce the learner to Digital Twins, which are a virtual replica of the manufacturing process, and can, not only speed up the planning of a new product, but also support training, continuous improvement and maintenance planning when combined with IIoT and other technologies like AR and VR. Learners in the module will gain practical experience on building a digital twin and extracting data to support decision-making. Learning Outcomes 1. Appraise the benefits of adopting digital twin technologies when planning a new manufacturing process 2. Discuss how Industrial Internet o Things (IIoT) and digital twin technology combine to give a livemodel of a manufacturingprocesses 3. Investigate the use of Virtual Reality (VR) and Augmented Reality (AR) for the design, optimisation and planning of manufacturing processes 4. Develop a 3D model of a manufacturingprocess |
05 | Elective |
2 |
Lean process automationThis module will look at how the product flows through the manufacturing plant. Students will learn to optimise the process using the lean methodology. They will be introduced to technologies used to trace and handle material/products through the manufacturing process. Learning Outcomes 1. Optimise the factory flow using lean engineering techniques. 2. Select the appropriate technology for optimised traceability. 3. Investigate the use of AGVs, AMRs and intelligent conveyors in process flow. 4. Select and programme a Cobot for a given application. |
05 | Mandatory |
2 |
System IntegrationThis module will look at the data architecture of a manufacturing plant from manufacturing floor up to ERP level in accordance with the ISA-95. Students will learn how to assess an existing data architecture and plan for a new one taking into account validation requirements. On a practical level students will build a SCADA system integrating data from various equipments. Learning Outcomes 1. Assess the existing data architecture of a manufacturing plant and its components. 2. Design specification for a data architecturebased on user requirements consideringsustainable development goals. 3. Plan horizontal and vertical integration of a data architecture in a manufacturing system. 4. Develop a data management system at SCADA level. 5. Develop anintegration plan considering validation. |
05 | Mandatory |
2 |
Industrial NetworksThis Industrial Networks module introduces the fundamentals of networking technology for industrial applications. The module balances theory with practice, applying networking principles and techniques in practical laboratories. Learning Outcomes 1. Investigate current industrial network topologies and architectures 2. Assess and select a network protocol for a given application 3. Design and build a basic network fora practical application 4. Plan the integration of a network 5. Evaluate the performance of a network |
05 | Elective |
2 |
Actuators for Industrial AutomationThis module covers the different actuators used in industrial automation from applications, specifications, selection to control. Learning Outcomes 1. Investigate the applications of actuators 2. Specify and select anactuator for a given application 3. Specify and select the control strategy for a given actuator 4. Develop a control system for a specific motion application |
05 | Elective |
2 |
Advanced AutomationStudents will learn to control motion systems and analog process variables using PLC technology. Learning Outcomes 1. Develop an application to control motion through a PAC/PLC. 2. Develop an application to control analog process variables using a PAC/PLC. 3. Develop an application to control a Variable Frequency Drive (VFD)using a PAC/PLC. 4. Design anautomatedapplication that uses advanced features of PAC/PLC. |
05 | Elective |
2 |
Database Design and DevelopmentThis module is designed as an introduction to Database Design and Development techniques. Learning Outcomes 1. Design a relational database schema for a software application |
05 | Elective |
Year |
Digital Transformation projectThis module is industry based. Students will use the knowledge, skills and competences acquired in the programme to assess the digital maturity of their company (or part of) and present a business case or a research proposal that will support digital transformation in their company. Learning Outcomes 1. Assess the digital maturity of a company using the knowledge acquired in the programme. 2. Independently conduct research in a particular field of digital transformation. 3. Identify where and how digital transformation can support the vision of the company. 4. Develop a project plan which modularises the project into work packages. 5. Identify resources required to complete the project. 6. Prepare a business case or research proposal that justifies investment in some aspects of digital transformation. 7. Present their work in a professional manner. |
20 | Mandatory |
Recommended Study Hours per week
Examination and Assessment
On-Campus Attendance Requirement
Download a prospectus
Entry Requirements
The entry requirement for the programme is a Bachelor (H) in Manufacturing Engineering (or cognate, including Mechanical, Electronic, Electrical Engineering) with a minimum of one year working in the manufacturing industry. As the digital transformation project is an applied project to be conducted in Industry, applicants should either be employed or have an agreement with a company that will allow them to conduct their project in their manufacturing facilities.
English Language Requirements
English Language Requirements will be as determined by GMIT and as published in the Access, Transfer and Progression code. The current requirements are as follows:
Non-EU applicants who are not English speakers must have a minimum score of 5.5 (with a minimum of 5.0 in each component) in the International English Language Testing System (IELTS) or equivalent. All results must have been achieved within 2 years of application to ATU.
EU applicants who are not English speakers are recommended to have a minimum score of 5.5 (with a minimum of 5.0 in each component) in the International English Language Testing System (IELTS) or equivalent.
Further details on English language requirements are available
Recognition of Prior Learning
ATU is committed to the principles of transparency, equity and fairness in recognition of prior learning (RPL) and to the principle of valuing all learning regardless of the mode or place of its acquisition. Recognition of Prior Learning may be used for admission.
Once admitted in the programme, students can apply for exemptions based on prior qualification and experience.
Academic Code of Practice No. 6 outlines the policies and procedures for the Recognition of Prior Learning. Guidance for applicants is provided on myexperience.ie
Careers
The shortage of engineers in Automation and Digital Manufacturing is such that Irish Industry is currently recruiting abroad. The course will position graduates to move into automation engineering positions or advanced manufacturing ones (such as digitalisation of manufacturing, data analytics, operation management to name but a few) in the Medical Device and engineering manufacturing sectors.
Further Information
Who Should Apply?
This programme is suitable for those looking to move into automation engineering positions or advanced manufacturing ones – such as digitalisation of manufacturing, data analytics, operation management – in the medical device and engineering manufacturing sectors.
Contact Information
Mechanical & Industrial Engineering